Kunyanya kushanda zvakanaka kwakangwara otomatiki matatu-dimensional warehouse ASRS tsananguro ｜ akakosha mapoinzi ehungwaru yekuchengetera mashandiro system process.

Intelligent matatu-dimensional warehouse ndiyo yakakosha logistics node mune yemazuva ano logistics system.Inonyanya kushandiswa zvakanyanya mu Logistics Center.Iyo yakangwara matatu-dimensional imba yekuchengetera inonyanya kuumbwa nemasherufu, nzira yemugwagwa Stacking Cranes (stackers), yekupinda mudura (kubuda) mapuratifomu ebasa, kutumira masisitimu ekudzora uye manejimendi masisitimu.Maitiro ekushanda kweakangwara matatu-dimensional warehouse anowanzo kuchengetera, kubata mudura, kuchengetedza zvinhu, kunhonga uye zvinhu kubva mudura Basa rese rinoitwa pasi pekutonga kwekombuta system.Iyo komputa system kazhinji ndeye matatu-nhanho manejimendi uye kutonga system.Iyo komputa yekumusoro yakabatana neLAN, uye iyo yepasi komputa yakabatana kune controller PLC kuendesa data kuburikidza newireless uye waya nzira.Panguva imwecheteyo, kugadzwa kwehungwaru yekuchengetera zvinhu kunoita basa rakakosha mukuvandudza mashandiro ezvirongwa zvemabhizinesi.Chokwadi, dambudziko rinomuka.Mazhinji emabhizinesi kana vanhu vamwe dzimwe nguva vangashamisika kuti iyo yakangwara yekuchengetedza sisitimu yekushandisa inoshandiswa sei nemazvo, uye ndeupi musiyano uripo pakati payo nematura akajairwa?Ndeapi ari mapfundo makuru mumuitiro mumwe nomumwe akafanirwa nengwariro yedu?Tevedza nhanho dzehegerls yekuchengetera sherufu mugadziri, uye ongorora ruzivo rwehungwaru yekuchengetedza imba yekushandisa system pamwe chete!

Pakutanga, isu tatotaura kuti mutumbi mukuru weimba yekuchengetera yakangwara inoumbwa nemasherufu, nzira yemugwagwa werudzi rweStacking Cranes, dura rekupinda (kubuda) workbench uye otomatiki chekufambisa mu (kubuda) uye mashandiro ekudzora hurongwa.Pakati pavo, sherufu chivakwa kana chimiro chechimiro chesimbi chimiro kana yakasimbiswa kongiri chimiro, sherufu iyakajairwa saizi nzvimbo inotakura zvinhu, uye nzira yemugwagwa stacking crane inomhanya munzira pakati pemasherufu kupedzisa basa rekuchengetedza uye kutora-up. ;Panyaya yekutonga, WCS system inoshandiswa kutonga.

Heano mapoinzi akakosha mukuita kwehungwaru warehouse inoshanda system, seinotevera:

Warehousing process: iyo manejimendi sisitimu inopindura kuchikumbiro chekuchengetedza, uye ipapo iyo warehousing dialog box ichabuda, ichibvumira mushandisi kuzadza zita uye huwandu hwezvinhu zvekuchengetedza;

Order query: ipapo sisitimu inobvunza huwandu hweodha.Kana huwandu hweodha hwakakura kupfuura huwandu hwezvinhu, iyo system inopa alarm yekukasira.Zvikasadaro, iyo inoshanda sisitimu inotumira risiti oparesheni Mo kune komputa uye kudhinda iyo mune resiti data sheet;

Warehousing scanning: iyo warehousing komputa inodzora barcode system kuti itarise zvinhu;

Kuronga nekufambisa: mushure mekutarisa, komputa yekuchengetera inozotonga zvakare kana zvinhu zvakaongororwa zvichienderana nebasa racho.Kana zvakadaro, kurongeka kwenzvimbo yekuchengetera zvinhu uye kutakura kuchaitwa.Kana zvisina kudaro, chiratidzo chealarm chichapiwa.

Kubatanidza uye kusanganisa: zvinhu zvidiki-diki kana zvikamu zvisati zvachengetwa, kusanganisa uye kubatanidzwa kunowanzo kudiwa kuti usangane nezvinodiwa zvekuchengeta uye kushandisa zvizere vhoriyamu yenzvimbo yekuchengetera.Zvinhu zvakakura-hukuru zvinogona kuchengetwa zvakananga kana kuiswa mumapallet zvinoenderana nemamiriro ezvinhu.

(Hercules hegerls mugadziri wemasherufu ekuchengetedza anofanirwawo kutsanangura mapoinzi akakosha ezvekubatanidzwa nekubatanidzwa: Kazhinji kutaura, kuisirwa kubatanidzwa uye kubatanidzwa kunogamuchirwa, ndiko kuti, zvinhu zvakawanda kana zvikamu zverudzi rumwe chete zvinoiswa mune imwe pallet kana mudziyo; mu zvimwe zviitiko, kuitira kuti uwedzere kuwedzera huwandu hwekuchengetera, iyo yekubatanidza modhi yezvikamu zvakasununguka inogona kugamuchirwa, kureva kuti, mhando dzakasiyana uye huwandu hunounganidzwa mumidziyo. iyo batch kodhi, uye yekusvika batch kodhi yezvinhu uye zvikamu zvakagadzirirwa kubatanidza huwandu uye rudzi rwezvinhu mundiro yega yega nenzvimbo yazvo yekuchengetera, kuitira kufambisa reverse ndiro uye kubatanidzwa panguva yekutumira.)

Barcode scanning yekupinda: Kazhinji kutaura, iyo barcode yezvinhu ine mhando ina dzeruzivo, dzinoti, nhamba yepallet, nhamba yechinyorwa, batch nhamba uye huwandu.(Cherechedza: iyo barcode inoverengwa ne scanner, inodudzirwa ne decoder, yobva yaendeswa kumakombuta kuburikidza neiyo serial port interface)

Dambudziko rekuita: apo hurongwa hwehutungamiri hunopindura kune chikumbiro chenyaya, bhokisi rehurukuro rinobuda, richibvumira mushandisi kuzadza zita uye huwandu hwezvinhu zvakapiwa;

Inventory quantity query: kana sisitimu yekushandisa ichibvunza huwandu hwehuwandu, kana huwandu hwenyaya hwakakura kupfuura huwandu hwehuwandu hwezvinhu, alarm ichapihwa;kana zvisina kudaro, iyo sisitimu inotumira iyo nyaya yebasa gwaro kune iyo nyaya komputa uye kudhinda gwaro renyaya;

Outbound instruction: komputa inobuda inotumira murairo unobuda kumuchina we stacker, unotakurwa kubva pasherufu uye woendeswa kuchikuva chinobuda.Komputa inobuda inodzora barcode system kuti itarise zvinhu;

Kuronga uye kurongedzazve: mushure mekutarisa, komputa yekuchengetera ichatonga kana zvinhu zvakaongororwa zvinoenderana nebasa racho.Kana zvichienderana, kurongedza uye kurongedzazve imba yekuchengetera kuchaitwa.Kana zvisina kudaro, chiratidzo chealarm chichapiwa.

Nekushanda kweASRS, chinhu chakakosha chinoda kutaurwa naHercules hegerls mugadziri wesherufu wekuchengetedza ndiko kushanda kwe stacker.Kune zvakare mapoinzi masere ayo vashandi vebhizinesi vanofanirwa kutarisisa, sezvinotevera:

1) Mirayiridzo yekushandisa: usati washandisa stacker, mushandisi anonyatso verenga ASRS bhuku rekushandisa retatu-dimensional warehouse, kana mashandiro acho anogona kungoitwa mushure mekutungamira kwakaringana;

2) Air compressor: pamberi peiyo stacker (yepamusoro komputa) isati yatanga, iyo compressor yemhepo inofanira kuvhurwa kusvikira kudzvanywa kwakachengetedzwa, uye ipapo iyo stacker inogona kushandirwa yekuchengetera, kana zvisina kudaro iyo pallet uye mutsara muviri uchakuvadzwa neforogo;

3) Kuwanikwa kwezvinhu: kupinda kwemaoko kuzvinhu zveASRS mudura-matatu-matatu-matatu-matatu anorambidzwa;

4) Induction midziyo: panguva yekupinda uye kunze kwekushanda, zvinorambidzwa kuti vadzidzisi vafukidze midziyo yekupinza yemuchina wekushandura wemukati, unobuda kunze kana wesorter jacking nemaoko avo;

5) Status mucherechedzo: kutaura zvazviri, pane matatu emhando mamaki pane stacker, anoti, chimiro chebhuku, semi-otomatiki chimiro uye otomatiki chimiro.Chimiro chebhuku uye semi-otomatiki chimiro chinoshandiswa chete nekutumira kana kugadzirisa vashandi.Kana vakashandiswa pasina mvumo, vachatakura migumisiro;Panguva yekudzidziswa, inosimbiswa kuva mune otomatiki chimiro;

6) Emergency stop bhatani: iyo stacker iri mune otomatiki mamiriro, uye iyo yekuwana mashandiro inoitwa zvakananga neiyo stacker.Muchiitiko chekukurumidzira kana kutadza, kudzvanya bhatani rekumisa bhatani repamusoro pakombuta kana bhatani rese rekumisa bhatani pamagetsi ekudzora kabhineti yetambo yekutakurisa zvakare kune mhedzisiro yekumira kwekukurumidzira;

7) Chengetedzo yevashandi: panguva yekupinda nekubuda kwemabasa, zvinorambidzwa kuti vadzidzi vaswedere kana kupinda mudura-mativi matatu uye kuronda nzira yemugwagwa, uye usaswedere padhuze nepakati penzvimbo yekuchengetera mativi matatu, uchichengeta chinhambwe chingangoita 0.5m. ;

8) Kugadzirisa uye kugadzirisa: mutsara wose unoda kugadziriswa mwedzi mitanhatu yega yega.Ehe, vashandi vasina hunyanzvi havatenderwe kubvisa uye kugadzirisa pamadiro.

Ehe, isu takataurawo kuti ndeupi musiyano uripo pakati peASRS nematura akajairwa?

Muchokwadi, hazvina kuoma kuona kuti mutsauko mukuru pakati peakangwara otomatiki matatu-dimensional warehouse ASRS uye yakajairika warehouse iri mune otomatiki uye nehungwaru hweimba yekuchengetera mukati uye yekuchengetera kunze:

Zvokuchengetera zvinhu zvinoreva kuti zvinhu zvinoiswa pasi kana pamasherufu akajairika (kazhinji asingasviki 7 metres) uye zvinoiswa nemaoko mukati nekubuda mudura neforklift;Iyo yakangwara yakazvimiririra matatu-dimensional warehouse ASRS ndeyekuti zvinhu zvinoiswa pasherufu yepamusoro (kazhinji isingasviki 22 metres), uye pasi pekutonga kwesoftware, michina yekusimudza inongopinda nekubuda mudura.

Ehe, iwo mapoinzi akakosha ekuti akangwara otomatiki matatu-dimensional raibhurari ASRS iri nani pane akajairwa matura ari mune zvinotevera zvinhu:

Seamless yekubatanidza: inogona kubatana neyekumusoro otomatiki yekugadzira sisitimu uye yakadzika yekugovera sisitimu yekuvandudza hupamhi uye kudzika kwebhizinesi rekutengesa cheni otomatiki.

Informatization: ruzivo rwekuzivikanwa tekinoroji uye inotsigira software inoona iyo yekuzivisa manejimendi mukati meimba yekuchengetera, iyo inogona kubata inventory dynamics munguva chaiyo uye kuona nekukurumidza kuronga.

Isina kurongwa: iyo isina musono yekubatanidza yeakasiyana ekubata muchina anogona kuona kusashanda kusinga shandiswe kwese imba yekuchengetera, kuitira kudzikisa mutengo wevashandi uye kudzivirira njodzi yakavanzika yekuchengetedzwa kwevashandi uye njodzi yekukuvara kwezvinhu.

Kumhanya kwepamusoro: kumhanya kwenzira yega yega kunodarika makumi mashanu Torr / h, iyo yakakwira zvakanyanya kupfuura iyo yeforklift rori, kuitira kuti ive nechokwadi chekumhanyisa kwekutakura kwemba yekuchengetera.

Yakadzika: kureba kwekuchengetedza kunogona kusvika kupfuura 20m, nzira yemugwagwa uye nzvimbo yekutakura inenge yakaenzana nehupamhi, uye yakakwirira-yepamusoro-yakadzika yekuchengetedza nzira inovandudza zvakanyanya chiyero chekushandiswa kwevhu.